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What is External Insulation & Finish System(EIFS)? Why use coverlink’s cork spray as the final finish in EIFS?

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Image Source: https://en.wikipedia.org/wiki/Exterior_insulation_finishing_system

External Insulation and Finish System (EIFS) is an insulation system that is installed on the exterior walls from outside. In EIFS the insulation layer is continuous and allows the designers with flexibility and aesthetics of the building while confirming to the energy codes.
The American Society for Testing and Materials and the International Building Code define EIFS as a non load bearing, exterior wall cladding system that consists of an insulation board attached either with mechanical fasteners and/or adhesives to the substrate; an integrally reinforced base coat and the final finish that is textured and protects the base layers.
Now-a-days EIFS needs to also have a drainage plane in between the substrate and the inner wall structure. This change in the system design allows the efficient drainage of any moisture and water before it can enter into the cavity of the wall.

History of EIFS:

It was introduced in the United States in late 1960s and was used on commercial buildings initially. Subsequently it was also used on homes.

A typical EIFS consists of following components:

EIFS as a cladding system has been developed long time ago hence is well researched and one of the most tested cladding systems in the construction industry, making it widely accepted, used and best performing cladding systems when it come to thermal and moisture control.

EIFS is also recognized as a system that is in full compliance with modern building with greater emphasis on energy conservation.

Benefits of EIFS:

With superior energy efficiency and limitless design possibilities, EIFS offers many benefits over any other siding or cladding systems.

Energy Efficiency:

  • Reduce air infiltration
  • Adds R-value to the walls
  • Helps reduction in heating and cooling loads in
    the building
  • Achieve Continuous insulation
  • Reduce 45% of energy use.

Durability:

  • Rarely needs painting
  • Maintains the original appearance for a long time
  • Color is integral to the finial finish.
  • Excellent resistance to dirt, mildew, and mold.
  • EIFS can absorb building movements
  • EIFS is also resistant to hurricane weather.
EIFS is durable, resilient and sustainable. High impact resistance in EIFS can be achieved through good design, sound specifications, use of proper materials, and construction techniques.

Aesthetics:

  • Rich appearance
  • Versatile
  • Unlimited color options
  • Textures
  • Adapts any shape and design
  • Unlimited creativity – cornices, arches, columns,
    keystones, cornerstones, moldings and accents
  • Striking and distinctive exteriors

Moisture Resistant

Fire Resistant

No ignition at radiant heat exposure

Flame spread resistance

Problems in Top Coat / Final Finish

Needs to be applied by a trained and certified professional

Made from Portland cement – A Green House Gas intensive material

Improper installation can lead to failures

Failure to allow curing time for inner layers can be detrimental

Stucco (the final finish / Top coat) will shrink over time and crack, just like concrete.

It is porous and hence fails to keep the rain out in case of prolonged exposure to rain.

The water leakage can find its way into the wooden structure inside and cause mold and rot.

The synthetic acrylic polymer based top coats are designed to be completely waterproof and do not breathe at all, which means if the water finds its way behind the top layers, it won’t have any way to escape, unless it can weep out from the bottom of the wall.

Calls for additional attention to the windows and doors with high quality caulking and proper flashing.

Water can get trapped behind the synthetic stucco systems.

Problems in Top Coat / Final Finish

Cork Spray confirms to all the important requirements of the exterior walls as mentioned in the Building Codes as per the National Research Council of Canada.

The principal requirements of an exterior wall include:
1) Control Heat Flow – Cork being naturally Heat resistant is the best in class material and has unmatched Thermal Conductivity compared to Stucco or any other siding material.

2) Control air flow – Cork Spray does not promote
any flow of air from outside towards the inside of
the house. Stucco on the other hand is highly
porous and can allow greater degree of air flow
compared to Cork Spray

3) Control water vapour flow – One of the most important properties / features of Cork Spray is the breathability. Cork Spray allows the water vapour to escape through the coating, however it does not allow and vapour to penetrate through the coating from outside to inside.
4) Control Rain penetration – Cork Spray is the only architectural finish that is completely waterproof on walls. It does not allow any seepage of water into the wall from outside.
5) Control light, solar and other radiation – With a very high resistance to UV
and solar radiation Cork Spray offers a great solutions to the common fading
problems that can be found in the stucco.

6) Control noise – Another most exemplary feature of Cork Spray is its acoustic insulation property. Using Cork Spray on the walls can reduce the sound reflections, absorption and transmission.

7) Control Fire – The most important property of Cork Spray is its ability to withstand direct flame and is not combustible. Cork Spray made by Coverlink offers a Euroclass B
8) Provide strength and rigidity – Strength and rigidity of a wall depends on the performance of the outermost layer of the facade. If the top coat of the facade cannot withstand any one of the natural forces as expected then it can compromise the overall strength of the walls. Cork Spray being infinitely versatile and having capabilities to endure harsh conditions (in many cases much better than stucco) is the choice of engineers and building professionals due to its tenacity.
9) Be durable – Cork Spray is at least twice as durable as the stucco. Currently Coverlink’s Cork spray offers 10 years warranty, however soon the warranty will be bumped up by additional 5 more years.


10) Be aesthetically pleasing – Aesthetics play an important role in the final finish of the building. Cork Spray being able to withstand all the forces of nature much better than stucco will as a result offer a long lease to the aesthetics of your building. It also comes in choice of many colours and the options are unlimited.
11) Be economical – When it comes to economics of a material it is important to square up all the benefits offered by the material, its life, its rigidity and durability. Cork Spray as a result of its properties works out to be an excellent choice for its cost. When compared to stucco, Cork Spray is at par and when compared to other popular siding materials, it can even be less expensive.
One of the important features offered by Cork Spray is its resistance to Salt penetration. This property is not required by the Building Codes for exterior walls, however it is important to note that all the popular siding materials including stucco are less resistant to salt than Spray Cork.
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Is Cork Spray Eco Friendly?

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When it comes to emerging technologies and products, we are all moving towards more sustainable and eco friendly materials that not only help resolve some of the most pressing challenges we face but also protect our environment through minimizing their overall environmental impact.
From the deadly carbon emissions associated in the complete Life Cycle of a product or a material (i.e. cradle to grave), to the social and economical impacts of using a material are at the core of sustainability strategies for all major forward looking clients and designers of our built environment.
Construction industry is one of the most unregulated industries in the world responsible for 40% of carbon emissions. In the construction industry the lighter versions of sustainability is mainly focused on the buildings and its use of energy and water. However the US Green Building
Council says that the embedded carbon footprint is the larger picture we need to be aware of when specifying any material or products to be used in building construction.
Canada is now moving towards Cross Laminated Timber frames even for buildings as tall as 20 floors. They say timber is preferred over any other material only for the reason that it is a renewable resource and that it promotes planting more trees that sequester carbon and store it in the ground and the tree itself. There is no other material that can replicate this effect on environment except trees. They purify our air, remove carbon dioxide, and produce more oxygen.
Cork Spray is an environmentally friendly product for a number of reasons. To start with, it is a plant based product, hence natural and renewable. Being a plant based product, it in fact promotes planting trees. No tree is ever cut down, which means the trees keep growing and do their job of purifying the atmospheric air.
The Cork Oak trees are sustainably managed, harvested every nine years without felling or harming the tree. Cork is one of nature’s most extraordinary inventions.

A natural plant tissue, cork is biodegradable, and its exceptional ability to retain CO2 makes it a champion of sustainability, a powerful ally against climate change.

The harvesting of cork tree barks emits oxygen which is in addition to the oxygen produced by the tree in the process of photosynthesis.
The overall manufacturing process of Cork spray from growing cork trees, to extraction of plant based resins, and organic polymers involves very little carbon emissions.

Cork forests preserve the biodiversity and help in the survival of many indigenous animal species that are in danger of extinction.

Another important role they play is in sequestering CO2, regulating the hydrological cycle, and retaining environmental and social desertification. The forests offer a cultural landscapes. Human actions from use of resources like the cork, the fruits for animal feed, the pastures and agricultural crops result in the such cultural systems.
The harvesting of Cork tree barks is a highly controlled process and does not required any tree to be cut down. The Cork industry makes the existence of the cork forest more important and feasible through careful maintenance or the trees in order to keep the raw material available in abundance. Portugal itself can supply all the required cork to meet the market demand for 100 years to come.
Cork Oak forests also make a wide range of agricultural, forestry, forest grazing, hunting and economic
activities viable. Over 100,000 people directly or indirectly depend on the Cork Forest economy.

Excellent thermal properties and weak combustion makes cork more fire-resistant than other trees. Slow combustion
means its naturally fire retardant and form a barrier against forest fires. Even after combustion Cork does not produce and smoke or toxic gases.

Cork forests are compared at par with the Amazon forests, the African Savana and Borneo. It is the natural habitat for more than 120 plant species and over 180 animal species.

Cork forests are said to sequester and retain up to a whopping 14 million tons of carbon dioxide from the atmosphere. A huge contribution for reducing greenhouse gas emissions which are the main cause of global warming and climate change. This does not stop here, when the barks are harvested from the trees, the stripped cork oak tree absorbs 5x more CO2 during its natural regeneration.
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How is cork spray made?

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Cork Spray is a green building product. It is made from natural and plant based materials unlike other architectural coatings that are cement based.
Cork Spray contains 80% cork granules that form the base of this material. These cork granules come from the bark of Cork oak trees that are mainly found in Portugal, Spain and some parts of the north western Africa. Worldwide there are around 2.2 million hectares of cork forests.
34% in Portugal and 27% in Spain. Other countries that also contribute to Cork production are Morocco, Algeria, Tunisia, Italy, and France.
The bark of these trees are harvested sustainably under strict guidelines as recommended in Sustainable Forest Management practices. Not a single tree is cut down completely ever for the purpose of extracting the raw material. The bark of the cork tree regrows every 9 years and the trees last at least for 250 years.

Every year there are thousands of new Cork Oak Trees planted for the purpose of production of the raw material for this fantastic architectural coating.

Coverlink carefully selects only the best section of the harvested bark that has a consistent colour and superior natural properties to perform at its best.
These cork granules are then mixed with water based resins and organic fillers and natural polymers along with some proprietary admixtures invented by Coverlink.

The mixture is then packed in 12 Kg pails ready to mix and prepare at site. Cork Spray inks are specially made to withstand UV radiation and are required to be mixed just before application on the site.
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What is cork spray?

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Coverlink’s Natural Cork Coating is latest and most eco-friendly architectural finish for buildings and built structures.

It is made from plant base material and is a mix of premium cork granules, water-based resins, natural polymers, mineral fillers and special proprietary admixtures.
When projected from a texture sprayer machine on the substrate, it becomes the skin of any building and protects the facades and surfaces from weathering for years. It is an anti-aging treatment for buildings.

Natural Cork Coatings by Coverlink offer multiple mechanical and physical properties that are second to none.

Most notable properties of cork are;

• Thermal Resistance,
• Fire Resistance,
• Water Resistance,
• Salt Resistance,
• Acoustic Performance,
• Breathable,
• Flexible, and
• Eco-friendly.
Sprayed Cork Coating is an excellent alternative to paint and/or stucco and comes in many colour options. The surface of the coating is textured and has a soft touch. The colors used in Cork Spray are highly UV resistant and hence they only fade 1-3% per year as against paints that fade 7-10% per year.

Unlike paint, Cork Spray does not prevent the substrate from breathing. It is highly resistant to fire, heat, cold, salt, and water, thereby safeguarding the surface from mother nature unlike any other material on the market today. It is also highly flexible and can easily span hairline cracks. It is effective in reduction of sound and vibrations hence has a good acoustical performance.
Cork Spray is a new generation or architectural coating that can be used in new build projects and also old buildings. It addresses major problems in the building facade and the improves the life of the structure. It instantly facelifts and upgrades the performance of old buildings.
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